Softlon isn't just foam. It's a revolution in material science.
Award-Winning Science
Engineered Excellence
Clean Technology
The Science of Superior Performance
Where Physics Meets Performance
Softlon represents a fundamental shift in foam technology. Where inferior methods rely on chemical processes and reactions, our physically cross-linked technology connects cells at the molecular level - delivering foam with finer cells, smoother surfaces, and superior mechanical properties.
Physical Cross-Linking
Uniform, fine cells
Smooth surface
Odourless and does not off-gas
Softness & flexibility
The Softlon Process
Step 1: Precision Preparation
Premium polyolefin resin blended with advanced foaming agents through our high-precision extrusion process, ensuring consistent material distribution.
Step 2: Physical Cross-Linking
Proprietary electron beam technology creates uniform molecular bonds through the material - no chemicals, just pure physics delivering superior performance.
Step 3: Controlled Expansion
Material expands 5-40 times under precise thermal conditions, forming millions of closed cells with exceptional uniformity and structural integrity.
Step 4: Quality Assured
Every piece of foam meets exacting standards for thickness tolerance, density distribution, and surface finish - ensuring consistent performance.
Performance That Matters
Thermal Performance
Operating Range: -80°C to +100°C
Thermal Conductivity: As low as 0.032 W/mK at 23°C
Heat Resistance: Dimensional stability at extreme temperatures
Mechanical Excellence
Tensile Strength: Up to 2,570 kPa
Elongation: Up to 380%
Compression Set: As low as 3.5%
Processing Versatility
Density Range: 20-250kg/m³
Thickness: 1mm to 100mm
Forming: Vacuum, heat press, lamination ready
Environmental Standards
Compliance: RoHS, REACH, ISO certified
Recyclability: 100% polyolefin base
Safety: Food-grade options available
Australian Manufacturing, Global Standards
From our Taren Point facility, we deliver Softlon solutions across the Asia Pacific region. ISO 9001, 14001, and 45001 certified, our local production ensures quality, responsiveness, and technical support when you need it.
Our Commitment
Quality: Every batch tested to exacting standards
Support: Local technical expertise
Sustainability: Environmentally responsible manufacturing
Ready to Experience the Softlon Difference?
Our technical experts are ready to help you find the perfect solution for your application. From standard products to custom formulations, we're here to support your success. Contact us today.